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Flat Lapping Experts

D2 Tool Steel, Cutting Blades
Lapping

The Challenge:
Reduce lead time on large orders of parts that require precision Thickness, Flatness & Parallel requirements.

Part Specifications

Material D2 HRc 59-61
Previous Operation Double Disk Rough Grind
Dimensions 1.150" x .472" x .0591" 

Pre-machined Condition

Thickness .070" .001"
Surface Finish 125 Ra
Flatness .001"
Parallelism .001"
Presentation  

Results:

Thickness .0590" .0001"
Surface Finish 8 Ra
Flatness .0001"
Parallelism .0001"
Notes These parts are Flat Honed at a rate of 660 pieces per hour. This replaced Double Side Lapping that produced parts at 110 pieces per hour resulting in significant cost savings for the customer.
 

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